Nyob rau hauv lub kauj vuam manufacturing yam, lub ceev thiab automation ntawm lub winding tshuab yog nce hnub los ntawm hnub. Lub zog ceev ntawm kev siv lub tshuab tuaj tshuab winding tuaj yeem ncav cuag li 2500 tus laps / min. Nyob rau tib lub sijhawm, ob hom xov hlau muaj peev xwm ua mob rau tib lub sijhawm, thiab cov hlua khib nyiab tuaj yeem suav thiab lub rwb thaiv tsev tuaj yeem yuav qhwv tau. Siv zog, tuaj yeem nres tau thaum lub sijhawm so tawg lossis muaj teeb meem tshwm sim. Txhawm rau sib koom tes nrog rau kev siv lub tshuab tsis pub siv lub tshuab tsis zoo, cov kauj txhab raug hloov mus rau ib kab, thiab cov qauv ntoo tuaj pauv kuj tau hloov. Ntau zaug ntawm cov coils tuaj yeem ua mob rau tib lub sijhawm, tsis tas yuav lwj kab qhov pwm, thiab lub xaim tuaj yeem rub rov qab rau tom qab ntuav. Sab hauv sub-qhov.
Qhov rwb thaiv tsev thiab qhov kev tua tuag taus
Nyob hauv ntau lub teb chaws, qhov chaw ua hauj lwm thiab qhov chaw ua haujlwm tuag tau txais kev txiav txim siab tsis siv neeg thiab kev siv lub tshuab tsis siv tshuaj, uas tuaj yeem ntxig rau 2 ~ 3 qhov qhib ib pliag; qhov siv cov cav tov tuag tau ntxig 1 qhov qhua ntawm ib ob. Qee cov motors me yog insulated nrog epoxy hmoov deposition tso tsheb hlau luam thiab tsim tawm ntawm cov kab tsis siv, txhua tus uas siv sijhawm 6-8 vib nas this.
Winding embedded
Nyob rau hauv lub tshav pob ntawm winding embedding, ib tug pull-in stator tsis siv neeg hlau bonding tshuab tau tsim nyob rau hauv xyoo tsis ntev los. Pib siv rau ib txheej txheej windings, tam sim no muaj rau ob chav txheej windings. Piv txwv, muaj ib kab rov tav ob-chaw nres tsheb tsis siv neeg hlau losis tswvyim dabtsi. Tus stator tseem ceeb yog ntsia rau ntawm lub phaj swb. Tom qab thawj zaug ua haujlwm raug rub mus rau hauv qis txheej coil thiab cov txheej txheem thaiv kab, insulated sliding xa mus rau stator tub ntxhais mus rau qhov chaw nres tsheb thib ob, thiab siv qhov kev tuag shaping. Nias qhov kawg ntawm lub qhov kawg ntawm qhov kawg ntawm qhov kawg ntawm lub raj npab kom pib mus rau hauv lub qhov ncauj, ces rov qab mus rau qhov chaw nres tsheb thawj, rub lub voj voog thiab rub lub qhov tuag.
Nyob rau hauv xyoo tas los, electromagnetic feem cuam yam hlau hlau cav tau tsim nyob hauv tsev thiab txawv teb chaws. Nws siv lub capacitor rau kev tso tawm, ua lub plhaub loj loj hauv lub stator coil, thiab los ntawm qhov kev txiav txim ntawm electromagnetic quab yuam, tus xov tooj yog muab zuaj mus rau hauv qab ntawm qhov zawj, thiab qhov kawg ntawm lub coil yog ib txhij flared sab nrauv. Kev tswj hwm ntawm kev siv hluav taws xob lub cev yuav ua rau cov hlau khoov duav thiab sib koom ua ke tsis muaj kev xoob, thiab lub qhov txhab npliag yuav nce mus txog 90%. Qhov no yog tsim rau peb theem ntawm ob txheej txheej winding thiab ib theem-theem pib-winding winding, uas yog, qis txheej coil los yog lub ntsiab winding yog thawj nias rau hauv qab ntawm zawj, thiab ces lub Upper txheej coil los yog tus ntaws ntsug nyob nruab nrab.
Winding end shaping mechanization: Tsis tas li ntawd los ntawm shaping los ntawm electromagnetic feem txoj kev, mechanical shaping ntaus ntawv kuj siv tau los npog qhov kawg ncua nrog lub tais ua tuag, thiab lub tes tsho rubber yog inflated, thiab cov xovxwm yog axiallyized ntawm ob hnub . Lub nplhaib nthuav dav zuj zus, nias qhov xaus rau qhov loj thiab loj.
Winding end lashing mechanization: ib hom kev sib tw banding nyob hauv cov teb chaws txawv teb chaws, cov hlau lead awl yuav ua tau ntsej muag, thiab hnav tau 100 koob ib feeb twg. Qee leej nruab ib qhov kev pabcuam tivthaiv kabmob ntawm qhov kev tivthaiv tshuab, uas tuaj yeem raug khi rau ntau cov khaubncaws sab nraud povtseg raws li cov qauv ua ntej; qee qhov kev thawm qab xaus kev ruaj khov machine siv ob koob koob los nqis los, nce thiab ob lub khi pub tuaj yeem ua ntej thiab tawm, thiab tag nrho ob hnub ntawm qhov kev sib tw ua ke tau ywj pheej.
Kev kho rwb thaiv tsev
Nyob rau hauv cov nqe lus ntawm rwb thaiv tsev, nyob rau hauv lub xyoo dhau los, lub teb chaws tau nqa tawm ntau cov kev tshawb fawb thiab kev hloov ntawm txoj kev thaiv cov hluav taws xob los ntawm cov khoom ntawm cov khoom txuag impregnating, shortening lub dipping lub sij hawm, thiab striving los txhim kho rwb thaiv tsev thiab txhim kho txoj haujlwm tej kev mob thiab kev ua kom huv si.
Tam sim no, lub cav me me drip immersion txheej txheem tau loj hlob thiab dav siv. Nyob rau hauv tas li ntawd, muaj ib co lwm impregnation txoj kev. Ib qho yog lub tshuab txav ntawm lub cev, uas yog mus rau sab saum lub tshuab stator rau lub tshuab tshwj xeeb, kom sov nws rau 115 ~ 120 ° C, preheat rau 2 feeb, thiab muab cov tshuaj ntawm lub plhaw rau lub nrawm los mus rau qhov kev hloov ntawm stator rotating. Nws yuav siv li 1 mus 2 feeb. Cov duab ntxeem nkag mus rau hauv qhov sib tw hauv siab thiab ntws mus rau sab hauv lub cheeb ntawm lub stator. Tom qab ntawd nws yog xaum xees los ntawm ib txoj hlua khi rov qab los rau hauv lub tsho uas sab nraud ntawm tus stator nrog ib txheej txheej ntawm nyias thiab ua kom lub qhov tuag ntsaws. Tom qab ntawd nws yog rhuab los ntawm hluav taws xob cua sov los kho nws. Lub ntsiab lus tseem ceeb yog tias cov cuab yeej yoojyim thiab lub sijhawm immersion yog luv luv. Yuav siv tau los txheeb cov pua pua kilowatts ntawm lub zog stator windings.
Qhov thib ob yog qhov centrifugal impregnation method. Ceev kom qhuav polyester solventless xim. Yuav kom nkag mus rau hauv lub stator winding, qhov kawg qhov sib khi yog khi nrog ib tus clamp tshwj xeeb, thiab cov tub ntxhais clamped thiab rotated ntawm kev kub ceev, yog li ntawd cov duab ntxig mus rau hauv lub stator slot thiab winding kawg, thiab yog sai ua kom tiav nyob rau hauv tshav kub, thiab qhov ntsuas kub yog qhov kub thiab txias. Los yog 50 ~ 70 ° C. Tus txheej txheem immersion tag nrho tsuas yog siv li 5 mus rau 8 feeb. Vim lub zog centrifugal force, tag nrho cov npuas tuaj yeem pom tawm, yog li ntawd qhov filling yog ntom thiab tsis muaj shrinkage. Cov duab zaj duab xis thiab theem dim pa yuav raug rho tawm. Rau cov cua hauv qab 2 kW, qhov kev lag luam yog ntau tshaj 2 kWh, thiab tus nqi tsis ntau, tab sis kev tsim khoom tsim tau zoo heev. Muaj kuj yog ib txoj kev casting casting. Thaum twg txoj kev siv rau DC armature winding, lub armature yog tsa, lub siab funnel yog txhaj, thiab qhov yuav tsum tau solventless resin lacquer yog txhaj. Cov ntsiab lus ntawm hardener yog kho, thiab thaum twg lub pob zeb raug xau, nws pib nkag mus hauv lub armature. Lub armature ces rotated nyob rau hauv ib txoj hauj lwm tav toj rau kev kho kom tiv thaiv tau lub pob txha los ntawm pob zeb sab nraud, cuam tshuam qhov seem.
